Impacting dynamics of ultraviolet induced nanoparticle colloid microjet
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摘要: 采用流体力学模拟方法,建立了垂直非淹没射流的计算流体动力学模型,研究了在紫外光诱导纳米颗粒胶体射流中用直径D为500 m的微孔光-液耦合喷嘴进行抛光加工的冲击动力学,分析了非淹没射流条件下光-液耦合喷嘴内、外的流场分布情况及其对工件表面的喷射冲击特征,对紫外光诱导纳米颗粒胶体射流冲击动力学过程进行了理论描述。计算结果表明,在1 MPa入射压力时,微孔光-液耦合喷嘴口TiO2胶体的喷射速度约为30 m/s,其集束匀速喷射距离约为5 mm。在此喷射距离时进行垂直喷射,在胶束与工件表面的冲击射流作用区域,其射流静压最大值分布在射流冲击作用中心,但射流动压及射流合成速度在此区域的截面分布呈W形状,射流动压及速度最大值出现在胶体射流束的外环直径约2 mm处。Abstract: In ultraviolet induced nanoparticle colloid jet machining, the nanoparticle colloid microjet is used to effectively remove the material of the workpiece surface. A computational fluid dynamic model for vertical non-submerged jet is established to investigate the impacting hydrodynamics in ultraviolet induced nanoparticle colloid jet machining using a micro hole light-liquid coupling nozzle with an outlet diameter of 500m. With this model, the energy characteristics of fluid field and pressure distributions in the process of ultraviolet induced nanoparticle colloid jet machining are computed under the condition of vertical injection. Through numerical investigation, the dynamic response of two-dimensional TiO2 nanoparticle colloid jet impacting on a plane surface is studied. The simulation results indicate that the injection velocity of the TiO2 colloid in the micro-liquid coupling nozzle is about 30m/s when the jet pressure is 1 MPa, and the uniform bundling jet distance is about 5 mm. The static pressure of the nanoparticle colloid jet in the core area is concentrated, therefore the dynamic pressure and the velocity distribution of the synthetic velocity in the area of the impact of the colloid impinging jet is W shaped, and the maximum value is at the 2 mm diameter of the colloid jet.
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