1.5 T磁感应强度水冷式螺线管线圈结构设计及仿真研究

叶毅; 龙全红; 廖树清; 刘云龙; 李铭玮

doi:10.11884/HPLPB202335.220016

1.5 T磁感应强度水冷式螺线管线圈结构设计及仿真研究

doi: 10.11884/HPLPB202335.220016

中国工程物理研究院流体物理研究所，四川绵阳 621900

基金项目: 国家专项工程

详细信息

作者简介:
叶　毅，trq151@163.com

通讯作者:
廖树清，liaoshuqing@mail.tsinghua.org.cn

中图分类号: TL53
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- 文章访问数: 642
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- 被引次数: 0
出版历程
- 收稿日期: 2022-01-22
- 修回日期: 2022-09-14
- 录用日期: 2022-10-11
- 网络出版日期: 2022-10-17
- 刊出日期: 2023-01-14

Structure design and simulation research for the water-cooled solenoid with 1.5 T magnetic field

Institute of Fluid Physics, CAEP, Mianyang 621900, China

摘要

摘要: 介绍T量级水冷式螺线管线圈的结构设计及仿真研究工作。采用多层水冷结构设计，对不同温升导致的变形量进行计算并校核，最后利用POISSON程序对线圈磁场进行仿真计算。计算表明：最大温升60 ℃时，整个结构变形量小于0.07 mm，即探头相对位置变化量可小于0.1 mm；96.6 A电流加载时，中心区最大磁感应强度为1.5 T；0.01%精度轴向磁场宽度为40 mm，0.1%精度轴向磁场宽度为140 mm。从仿真结果来看，设计的水冷式螺线管线圈可满足磁场探头校准测量要求。
- 水冷式 /
- 螺线管线圈 /
- 探头校准
Abstract: The structure design and simulation research for the water-cooled solenoid with magnetic field on the order of T are presented in this paper. The multi-layer water-cooled structure design is used for the solenoid. The solenoid structure malformation caused by different temperature rise is simulated and checked. Finally the magnetic field is calculated by POISSON code. The structure deformation is less than 0.07 mm with 60 ℃ temperature rise and the magnetic field is 1.5 T with 96.6 A current.The axial magnetic field region is 40 mm on the order of 0.01% precision and is 140 mm on the order of 0.1% precision. The results show that the water-cooled solenoid is good enough for the magnetic field calibration measurement.
- water-cooled /
- solenoid /
- calibration

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图 1 线圈结构示意图

Figure 1. Structure view of solenoid

下载: 全尺寸图片幻灯片

图 2 阵列绕线水冷式螺线管线圈三维结构

Figure 2. Three-dimensional shape of the water-cool array coiling solenoid

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图 3 带活接头不锈钢筒三维结构图

Figure 3. Three-dimensional shape of stainless tube with flexible junctor

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图 4 60 ℃温升，线圈不锈钢水冷筒变形仿真分析结果

Figure 4. Simulated stainless tube shape when the temperature rise is 60 ℃

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图 5 60 ℃温升，线圈整体结构变形仿真分析结果

Figure 5. Simulated whole structure for coiling when the temperature rise is 60 ℃

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图 6 水路孔处仿真受力结果

Figure 6. Simulated stress for waterpipe

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图 7 轴向磁场分布曲线

Figure 7. Magnetic field curve of Z axis

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图 8 线圈二维仿真图

Figure 8. Two-dimension simulation of coiling

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图 9 1.5T磁场中心区轴向磁场分布

Figure 9. Magnetic field curve of Z axis center on 1.5 T

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表 1 冷却水温升60 ℃以内的线圈结构变形仿真结果

Table 1. Simulation results of coil structure deformation with cooling water temperature rise within 60 ℃

cooling water temperature rise/℃	maximum deformation of stainless steel water cooling cylinder at the maximum outer diameter/10⁻² mm	maximum deformation of the overall structure of the coil/10⁻² mm
10	4.688	3.194
20	4.282	3.042
30	4.879	4.561
40	5.945	5.343
50	7.240	6.135
60	8.559	6.973

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表 2 90A线圈加载电流计算结果

Table 2. Calculation results of 90A coil loading current

winding area number	turns	length/m	resistance/Ω	power/kW	voltage/V
1	1000	300	0.46	3.73	41.4
2	1000	676	1.04	8.42	93.6
3	1000	1122	1.72	13.93	154.8
4	1000	1563	2.40	19.44	216
5	1000	2004	3.07	24.87	276.3

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