Design of high voltage constant current charging power supply based on LC series resonance
-
摘要: LC串联谐振式高压恒流充电电源能够实现电容器的高效快速充电,且具有较好的抗负载短路能力,在高重频脉冲功率系统中具有广阔的应用前景。充电电源的效率是决定系统重频运行能力的重要因素,提高效率是目前高压电容器充电电源设计的首要目标。根据LC串联谐振电路的工作原理,分析可知电源工作模式、逆变桥的开关频率以及高频变压器的分布参数是影响LC串联谐振电源效率的主要因素。针对功率为10 kW、输出电压为40 kV的直流电源,计算主电路参数并利用Pspice建立了电路模型验证其准确性,采用软开关技术减小开关损耗,设计了分布参数较小的高频变压器进一步提高效率,并在此基础上完成了电源整体结构设计。最后测试了电源的充电特性,结果表明该电源可将0.1 µF电容器在37 ms内充电至39.5 kV,其充电效率为87.1%。Abstract: LC series resonant high voltage constant current charging power supply can realize high efficiency and fast charging of the capacitor and has an excellent capacity of anti-load short-circuit, hence it has extensive application prospects in high repetition frequency pulsed power systems. The efficiency of the charging power supply is a crucial factor to determine the ability of the system to operate at repetition rate. Improving efficiency is the primary goal of designing high-voltage capacitor charging power supply. According to the working principle of LC series resonant circuit, it is analyzed that the operating mode of power supply, the switching frequency of the inverter bridge and the distribution parameters of the high-frequency transformer are the main ingredients affecting the efficiency. For a DC power supply with a power of 10 kW and an output voltage of 40 kV, the main circuit parameters were calculated and the circuit model was established using Pspice to verify its accuracy. The soft switching technology was used to reduce the switching loss, and the high frequency transformer with smaller distribution parameters was designed to further improve the efficiency. On this basis, the overall structure design of the power supply was completed. Finally, the charging characteristics of the power supply were tested. Experimental tests indicate that the power supply can charge a 0.1 µF capacitor to 39.5 kV within 37 ms, and the charging efficiency of the power supply is 87.1%.
-
表 1 目标参数
Table 1. Target parameters
charging voltage U/kV charging power P0/kW charging current I/A resonant frequency fr/kHz switching frequency fs/kHz efficiency η/% 40 10 0.25 40 10~20 80 表 2 设计输出参数
Table 2. Design output parameters
parameter charging
voltage/kVresonance
frequency/kHzswitching
frequency/kHzlinear and nonlinear charging
turning point time/mspeak resonant
current/Aoutput value 40 40 16 18 56 design value 40 40 10~20 19.9 59.73 -
[1] 刘锡三. 高功率脉冲技术[M]. 北京: 国防工业出版社, 2005Liu Xisan. High pulsed power technology[M]. Beijing: National Defense Industry Press, 2005 [2] 刘劲东, 何大勇, 杨兴旺, 等. 双谐振拓扑高压脉冲电容器充电电源[J]. 强激光与粒子束, 2019, 31:040021 doi: 10.11884/HPLPB201931.180314Liu Jingdong, He Dayong, Yang Xingwang, et al. High voltage pulse capacitor charging power supply based on double resonant topology[J]. High Power Laser and Particle Beams, 2019, 31: 040021 doi: 10.11884/HPLPB201931.180314 [3] 甘延青, 宋法伦, 李飞, 等. 高功率重复频率脉冲充电电源设计与实验研究[J]. 强激光与粒子束, 2018, 30:065003 doi: 10.11884/HPLPB201830.170335Gan Yanqing, Song Falun, Li Fei, et al. Design and experimental research of high power repetitive pulse charging power supply[J]. High Power Laser and Particle Beams, 2018, 30: 065003 doi: 10.11884/HPLPB201830.170335 [4] Lippincott A C, Nelms R M. A capacitor-charging power supply using a series-resonant topology, constant on-time/variable frequency control, and zero-current switching[J]. IEEE Transactions on Industrial Electronics, 1991, 38(6): 438-447. doi: 10.1109/41.107099 [5] Elwell R, Cherry J, Fagan S, et al. Current and voltage controlled capacitor charging schemes[J]. IEEE Transactions on Magnetics, 1995, 31(1): 38-42. doi: 10.1109/20.364732 [6] 李伟, 刘庆想, 张政权. 恒功率输入恒流输出的电容器充电电源[J]. 强激光与粒子束, 2016, 28:075003 doi: 10.11884/HPLPB201628.075003Li Wei, Liu Qingxiang, Zhang Zhengquan. Capacitor charging power supply with constant power input and constant current output[J]. High Power Laser and Particle Beams, 2016, 28: 075003 doi: 10.11884/HPLPB201628.075003 [7] 蔡政平, 李伟松. 太赫兹器件测试用高重复频率高压脉冲电源[J]. 强激光与粒子束, 2018, 30:023101 doi: 10.11884/HPLPB201830.170274Cai Zhengping, Li Weisong. Development of high frequency pulsed power supply for THz device test[J]. High Power Laser and Particle Beams, 2018, 30: 023101 doi: 10.11884/HPLPB201830.170274 [8] 刘福才, 金书辉, 赵晓娟. LC串联谐振和LCC串并联谐振在高压脉冲电容充电电源中的应用比较[J]. 高电压技术, 2012, 38(12):3347-3356Liu Fucai, Jin Shuhui, Zhao Xiaojuan. Comparison of LC series resonant and LCC series-parallel resonant in high-voltage pulse capacitor charging power supply application[J]. High Voltage Engineering, 2012, 38(12): 3347-3356 [9] 李网生. 脉冲调制器新型充电电源的研究[D]. 南京: 南京理工大学, 2005: 4-5Li Wangsheng. Research on new charging power supply for pulse modulator[D]. Nanjing: Nanjing University of Science and Technology, 2005: 4-5 [10] 钟和清, 徐至新, 邹旭东, 等. 软开关高压开关电源研究[J]. 高电压技术, 2003, 29(8):7-9Zhong Heqing, Xu Zhixin, Zou Xudong, et al. Research on the high voltage soft switching power supply[J]. High Voltage Engineering, 2003, 29(8): 7-9 [11] 杨实, 任书庆, 来定国, 等. 大功率高压恒流充电源研制[J]. 强激光与粒子束, 2015, 27:095006 doi: 10.11884/HPLPB201527.095006Yan Shi, Ren Shuqing, Lai Dingguo, et al. High power high voltage constant current capacitor charging power supply[J]. High Power Laser and Particle Beams, 2015, 27: 095006 doi: 10.11884/HPLPB201527.095006 [12] Parate B, Kumar R S, Thakur K, et al. Design and modelling of SRC based capacitor charging power supply for high power klystron modulator using MULTISIM[C]//Proceedings of 2019 National Power Electronics Conference. 2019: 1-6. [13] 张纵横. 脉冲碎石谐振充电电源的研制[D]. 武汉: 华中科技大学, 2019: 6-9Zhang Zongheng. Development of pulse stone resonant charging power supply[D]. Wuhan: Huazhong University of Science and Technology, 2019: 6-9 [14] 冯传均, 伍友成, 何泱, 等. 正负双极性重复频率充电电源研制[J]. 强激光与粒子束, 2023, 35:035001 doi: 10.11884/HPLPB202335.220301Feng Chuanjun, Wu Youcheng, He Yang, et al. Development of a bipolar repetitive high voltage power supply[J]. High Power Laser and Particle Beams, 2023, 35: 035001 doi: 10.11884/HPLPB202335.220301 [15] Schrittwieser L, Leibl M, Kolar J W. 99% efficient isolated three-phase matrix-type DAB buck–boost PFC rectifier[J]. IEEE Transactions on Power Electronics, 2020, 35(1): 138-157. doi: 10.1109/TPEL.2019.2914488 [16] 谭亲跃, 林福昌, 王少荣, 等. 串联谐振式高压电容器充电电源的效率特性研究[J]. 高压电器, 2015, 51(4):78-83Tan Qinyue, Lin Fuchang, Wang Shaorong, et al. Study on efficiency of high voltage capacitor charging power supply with series resonant[J]. High Voltage Apparatus, 2015, 51(4): 78-83 [17] 李名加, 常安碧, 康强. 具有大耦合系数的Tesla变压器理论分析[J]. 高电压技术, 2006, 32(5):51-53 doi: 10.3969/j.issn.1003-6520.2006.05.015Li Mingjia, Chang Anbi, Kang Qiang. Analysis of tesla transformer with high coupling coefficient[J]. High Voltage Engineering, 2006, 32(5): 51-53 doi: 10.3969/j.issn.1003-6520.2006.05.015 [18] Kelley A W, Yadusky W F. Rectifier design for minimum line current harmonics and maximum power factor[C]//Proceedings of the Fourth Annual IEEE Applied Power Electronics Conference and Exposition. 1989: 13-22.