激光毛化织构铝合金表面润湿性的研究进展

Research progress on wettability of laser-textured aluminum alloy surfaces

  • 摘要: 作为轻量化设计的战略材料,铝合金凭借其低比重、耐腐蚀和良好的低温特性,在海洋装备、航空航天及交通运输领域中占据重要地位。值得注意的是,表面润湿特性作为铝合金功能化应用的关键界面参数,直接影响其工程服役性能。近年来,基于激光毛化织构的表面润湿性调控技术突破传统化学改性局限,为铝合金表面功能化提供了新的思路。系统阐释了润湿性基础理论体系,包括Young氏模型、Wenzel模型和Cassie-Baxter模型,分析了超短脉冲激光和长脉冲激光体系在铝合金表面仿生功能化构建中的应用差异,其中超短脉冲激光(飞秒/皮秒)凭借其极短脉宽和超高峰值功率的特性可实现亚微米级精密织构,而长脉冲激光则在大面积加工效率方面具有优势。研究显示,此类功能化表面在表面自清洁、低温防覆冰、耐Cl腐蚀、高效沸腾传热、粘接及微流控等领域展现出显著优势,然而其实际应用仍受限于润湿稳定性衰退和环境耐受性不足等关键技术瓶颈。

     

    Abstract: As a strategic material for lightweight design, aluminum alloys occupy an important position in the fields of marine equipment, aerospace, and transportation due to their low specific gravity, corrosion resistance, and good low-temperature properties. It is worth noting that surface wettability, as a key interface parameter for the functionalization of aluminum alloys, directly affects their engineering service performance. In recent years, surface wettability control technology based on laser texturing has broken through the limitations of traditional chemical modification and provided new ideas for the functionalization of aluminum alloy surfaces. This article systematically explains the basic theoretical system of wettability, including the Young model, the Wenzel model, and the Cassie-Baxter model, and analyzes the differences in the application of ultrashort pulse lasers and long pulse laser systems in the construction of biomimetic functionalization of aluminum alloy surfaces. Among them, ultrashort pulse lasers (femtosecond/picosecond) can achieve submicron-level precision texturing due to their extremely short pulse width and ultra-high peak power, while long pulse lasers have advantages in large-area processing efficiency. Research has shown that these functionalized surfaces exhibit significant advantages in areas such as surface self-cleaning, low-temperature anti-icing, Cl corrosion resistance, efficient boiling heat transfer, bonding, and microfluidics. However, their practical application is still limited by key technical bottlenecks such as wetting stability degradation and insufficient environmental tolerance.

     

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