20 GW轻小型化特斯拉变压器脉冲驱动源研制

Development of a 20 GW compact lightweight Tesla-transformer pulsed power driver

  • 摘要: 随着高功率微波应用技术的快速发展,对脉冲驱动源的可靠性和适装性提出更加严苛的要求。介绍了一种轻小型化特斯拉(Tesla)变压器脉冲驱动源,提出基于高储能密度液体介质Midel7131和二倍宽脉冲形成线设计方法,突破了内置Tesla变压器的脉冲形成线轻小型化技术,优化短脉冲传输线电长度和阻抗匹配关系,解决了基于变压器油介质的单筒脉冲形成线和脉冲传输线长度长的技术难题。设计了Tesla变压器高位高真空注油方法,解决了油纸混合绝缘中气泡放电问题,提升了形成线功率水平和运行可靠性。研制的脉冲驱动源最高输出功率为20 GW、脉冲宽度50 ns、脉冲平顶幅值波动小于2%、最高重复频率50 Hz,连续运行1 min,累积工作约20万个脉冲,系统稳定可靠。该脉冲驱动源外廓尺寸(长×宽×高)为4 m×1.5 m×1.5 m,总重量约5 t;相比原20 GW Tesla型脉冲驱动源,轻小型化水平明显提升。

     

    Abstract:
    Background The rapid development of high-power microwave application technology presents significant challenges for the reliability and installability of pulsed power drivers.
    Purpose The design methodology of a compact, lightweight Tesla-type pulsed power driver based on high-energy-density liquid dielectric Midel 7131 and a dual-width pulse-forming line (PFL) is introduced.
    Methods There was a key breakthrough in the miniaturization of the integrated Tesla transformer and PFL assembly. Through optimization of the electrical length of the short pulse transmission line and its impedance matching characteristics, longstanding challenges associated with conventional single-cylinder PFLs and extended transmission lines using transformer oil dielectrics have been effectively resolved. A high-elevation, high-vacuum oil impregnation technique was developed for the Tesla transformer, successfully mitigating partial discharge in oil-paper insulation systems and thereby enhancing the power rating and operational reliability of the PFL.
    Results The developed pulsed power driver delivers a peak output power of 20 GW, a pulse duration of 50 ns, a pulse flat-top fluctuation of less than 2%, and a maximum repetition rate of 50 Hz. The system has demonstrated stable operation over continuous one-minute durations, accumulating approximately 200 000 pulses with consistent performance. The driver’s overall dimensions are 4.0 m (L)×1.5 m (W)×1.5 m (H), with a total mass of approximately 5 metric tons.
    Conclusions Compared to the conventional 20 GW Tesla-type pulsed power generator, this driver has achieved significant improvements in power density and miniaturization.

     

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